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High Voltage Safety


If you are a do-it-yourselfer, there are a few high voltage electrical safety issues you should know about when troubleshooting problems with appliances such as televisions and microwaves. Tube-style televisions (which are still sold in stores) have high voltage hazards even with the power off. The same is true of microwave ovens. The chassis or frame of a television or microwave may not be safe to touch with your bare hands when it has been disassembled.

A component called a capacitor can store an electric charge long after the unit has been disconnected; those who don't realize the danger can wind up with a painful or lethal shock. Always work with rubber soled shoes while standing on a rubber mat for protection against an accidental shock. Remove all jewelry as it can conduct electricity if it accidentally comes in contact with part of the unit. If you are working with computer components, an anti-static wrist strap can help prevent damage to circuit boards through accidental static discharge. Appliances should be respected at all times--they can and often are lethal unless the proper high voltage electrical safety precautions are taken.
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My Cutler Hammer Circuit Breaker is Obsolete


If you need obsolete Cutler Hammer circuit breakers, you may be able to purchase replacements even though they are no longer manufactured. There is a big market for obsolete circuit breakers and your part number may be in stock for years. Much depends on the demand for specific Cutler Hammer breakers, so it is important to buy obsolete circuit breakers in bulk whenever possible. Ask your customer service rep how long your part number is anticipated to be available and purchase accordingly. You may need to consider switching to a modern equivalent or doing an overhaul of your electrical system--but only if your circuit breakers are in short supply.

If you do need to do a major rethink of your electrical system, get the advice of an electrician before deciding on a new purchase. Do you need additional capacity to handle your current needs? Is your old system barely adequate? What is the best solution for your needs? If you can't evaluate these issues yourself, it is worth the investment to get the advice of a pro.
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Can My Used Siemens Breakers Be Recycled?

Siemens breakers and other brands are made with simple designs which make them perfect for reutilization. Unlike some products, there is a big demand for old, outdated or worn-out Siemens circuit breakers. Surplus buyback programs, store credit plans and other incentives are offered for breakers; depending on the make and model of your Siemens circuit breakers you should consider saving your old breakers until you have a small collection to sell back.

This is especially true if you have a system which uses obsolete breakers. These circuit breakers can be re-worked and put back on the market just the same same as their modern counterparts. The one thing you should not do with your old breakers, whether they are Siemens QT circuit breakers, Pushmatic breakers or any other model, is throw them in the trash or recycling bin. Until you know for sure what the buyback value of your old breakers might be, it's best to hang on to them until your collection has grown to the point where you can earn a good amount of store credit.
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What is a Busway?

Before learning about electrical panels, bus plugs and other details of an electrical system, it is important to understand how power gets from the utility company, into your home and to your appliances. In the old days, the power company sent electricity through electrical cable made of copper wires. This design was replaced by the much safer busway system. The electricity is sent through a modular "track" style system which can be set up in a variety of ways.

The busway is insulated with a protective coating to prevent accidental electrocution and placed inside a protective enclosure. There are two kinds of busways. One is called a feeder busway, used to send electricity to a far-off place. The other is called a plug-in busway. This uses a collection of outlets and could be considered a kind of extension cord for an electrical system. Once a busway connects your building to the electrical grid, bus plugs are installed to control electrical distribution within the home or office. Bus plugs can be circuit breakers, fuse boxes, or special-purpose bus plugs.
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Buying Re-Certified Circuit Breakers

Reusing electrical supplies or purchasing re-conditioned circuit breakers is an excellent way to save money, but you should do a little homework before purchasing a reconditioned power circuit breaker or other electrical products. Does the company doing the re-conditioning or re-certification of your power circuit breakers have a good reputation? Is it owned by a legitimate company? Some vendors employ smaller companies to do their reconditioning work for them; a legitimate company will have high standards in both workmanship and safety design.

Never purchase a reconditioned power circuit breaker from a company that you can't research properly. A reconditioning shop owned by a respected company is more likely to set (and enforce) high standards. A legitimate company has nothing to hide and there are good reconditioned power circuit breakers on the market; the work is only as good as the company which puts those items on the market.
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How Do I Remove an Old Circuit Breaker?

To remove and replace General Electric circuit breakers, the first step you need to take is to turn off all power to the breaker box, then test the breaker with a volt meter to make sure there is no current flowing to the box. If you don't know how to use a volt meter, you should not proceed with removal of a GE breaker or any other type. Once you have verified the power is completely off, remove the GE circuit breaker.

This is done by rocking or tilting the breaker toward the outside of the breaker box panel, then pulling it straight out. Pulling the breaker out requires a firm grip and a steady pull. The GE circuit breaker is attached by a wire, which must be unscrewed and removed. Be careful not to touch the screwdriver or the wire to any other part of the breaker box assembly. Once the GE breaker is free from the connecting wire it can be set aside so the replacement circuit breaker can be installed.
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Before You Attempt Circuit Breaker Replacement

Ask any electrician about replacing circuit breakers and the first piece of advice you will get is to turn off the mains before you start working. This is a vital step to avoid electrocution injury, but there is still an electrical hazard in the panel itself because the wires going to the mains still carries current. Your hot bus bar may also have current, and you will need to be especially careful if you have never opened the circuit breaker panel before.

Before attempting any circuit breaker replacement, ask yourself how you will accomplish the job with all the lights out. Some people believe a flashlight will do the trick, but it is very important to have a steady light source such as a battery powered lamp or "electric lantern" that you don't need to hold. You need to be able to clearly see the potential danger spots in your electric panel at all times. Accidentally touching the live wires from the power company can cause a fatal shock. Being able to see and avoid them at all times is crucial. Do not attempt to install new breakers unless you can clearly see all parts of the panel and use both hands to do the work.
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What is an Electrical Transformer?


An electrical transformer transfers electricity from one circuit to another using conductors. Transformers are often used to increase voltage in the electricity so it can be sent over long distances through power wires. That is how electricity is able to travel all the way from the power company to your home; transformers do exactly what their name implies. They transform energy. Electrical Transformers are found in everything from karaoke microphones to telephones. By the time your electricity enters the breaker box and is distributed through the home, it has passed through a series of transformers and will go through several more as it powers appliances and gadgets. Electrical transformers are an important part of the system which powers everything using electric current.
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Floods And Your Circuit Breakers

If you are in a known flood plain and there is a threat of damage to your home, you may be able to prevent extensive damage to your electrical system by shutting off your Westinghouse circuit breakers and mains before evacuating the area. Even if you only expect minor damage, shut off the mains and breakers to avoid problems later on. In addition to turning off the Westinghouse circuit breakers, if there is time to unplug your appliances, it's advisable to do so. If you experience flood damage you may have hidden problems that won't manifest themselves until the power comes on again. Having your appliances unplugged may prevent them from being affected by those hidden faults once the Westinghouse circuit breakers are switched back on again.
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Circuit Breaker Safety

If there is flood damage in the area where your breaker box is installed, it is very important to use caution if you must access your Westinghouse circuit breakers or the mains. The best policy is to call a qualified electrician, but if there is a safety issue that requires you to switch off your mains immediately, use the following precautions.

  • Do not stand in water while accessing your Westinghouse circuit breakers.
  • Access your breaker panel during daylight hours for maximum safety.
  • If you need a light source, use a battery-powered light, no gas-powered light sources or candles.
  • If you are blocked from accessing the panel by standing water, use a wooden pole to try to switch off your mains. Do not use a wooden pole with a metal attachment or fitting.
In most cases it's best to let an electrician handle these issues, but safety may demand you shut off the power immediately. Always remember that the presence of water near your Westinghouse circuit breakers seriously increases the danger of electrocution. Use extreme caution if you must access your breaker panel.
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Bus Plugs: Fusible Switch

The fusible switch is a type of bus plug typically found in older homes or apartments. When electricity passes through the system, there is always a danger of overload. With no protection from overloads, your appliances would be destroyed and there is great potential for fires as a result. The fusible switch contains a fuse to protect the home. In the fusible switch bus plug, the fuses are designed with an element which is destroyed in the event of a power overload. When the fuse is intact, the circuit is complete and energy can pass through.

When the fuse element is melted, the circuit is broken and electricity does not flow. This keeps the overload from reaching your appliances. Once the element is melted, that fuse must be replaced. This type of bus plug is replaced in newer buildings by the more efficient circuit breaker system, which requires no replacement of burnt-out fuses.
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Bus Plugs: Circuit Breakers

Bus plugs come in three basic configurations. A fusible switch uses fuses to prevent power overloads. The circuit breaker bus plug is similar in that it offers protection from overloads by stopping the flow of electricity--literally breaking the circuit as the name implies. Circuit breakers are found in most modern buildings, while fusible switch bus plugs may be in use for older homes, offices and historic landmarks.

Circuit breaker bus plugs close the circuit by "tripping". The circuit breaker switches off, and must be turned back on again to restore power. Unlike fusible switches, there are no fuses to replace after an electrical overload. This makes circuit breaker bus plugs more advantageous because no replacement purchases are needed. That doesn't mean a circuit breaker can't be damaged in some cases. Depending on the electrical fault, you may need to replace a circuit breaker bus plug. In some instances there may be partial power available to a home or office, in others you may have no electricity at all until the circuit breaker is replaced.
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Cutler Hammer Circuit Breaker Padlocks

If your circuit breakers are in a public area, you may wish to add a little extra security to your electrical system. Did you know some brands can be handle-locked? Some types of Cutler Hammer circuit breakers allow installation of a padlock assembly. These padlocks can be placed in the left or right pole position and can protect up to a four-pole circuit breaker. Once installed, a padlock system can lock the circuit breaker into the "on" or "off" position.

It's very important to respect the same rules for installing a Cutler Hammer circuit breaker padlock system as you would any electrical component. A padlock doesn't use electricity, but any time you work around circuit breakers, the power should be completely off. You'll find instructions in the owner's manual requiring "no voltage present" conditions prior to installation. Remember that all warranties for circuit breakers, accessories and padlocks are voided if you do not follow the instructions to the letter.
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Circuit Breaker Locks and Safety

If you are considering installing a padlock system on your Cutler Hammer circuit breakers, there are several safety issues to consider. A padlock system can be handy for securing the circuit breaker system in any area easily accessible to others. Cutler Hammer circuit breakers can be locked in either the "on" or "off" position. If you lock a circuit breaker in the "on" position, this does not prevent the breaker from tripping if there is an overload. This is an important safety feature which can prevent electrical fires and other mishaps, but if you are not available to unlock the breaker once it has tripped, power will remain out until you can reset that circuit breaker.

This has the potential to be a serious problem in cases where people require an uninterrupted power supply for assisted living equipment such as respirators or other health care gear. If you need to lock a circuit breaker system, make sure the keys are available to reset the power in your absence. When installing the lock system itself, use only a UL-rated padlock designed for use with the circuit breakers. Anything short of this can void the warranty of your locking system and the Cutler Hammer circuit breakers.
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Can I Use a GE Circuit Breaker as a replacement for Another Brand of Circuit Breaker?

If you need replacement circuit breakers, it may be tempting to save money by swapping your old make and model with a set of GE breakers or other brands. It can be tricky to order replacement circuit breakers that aren't the exact make and model of the ones previously used in your system. When placing an order, it's best to speak directly to a customer service rep to learn what types of GE circuit breakers may be compatible with your breaker box.

You may be able to locate less expensive replacement General Electric circuit breakers to use, but if they don't match the configuration of your old circuit breakers they may be incompatible. How many poles do you need? How many volts and amps? Know the specs of your old circuit breakers and have them ready when ordering the replacement circuit breakers.
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